Our Facilities

Our High Bay Workshop station is where motors and generators undergo disassembly, cleaning, and painting. This area provides control over these processes, as they often generate airborne contamination. This part of the facility includes a 50-ton gantry crane and a 20’x12’x12’ baker. Any contamination that is produced is kept isolated from all other shop operations.

We use the following equipment for diverse cleaning and finishing capabilities:

• Lifting: A 50T gantry crane
• Stripping:  10’L x 8’W x 8’H stripping booth
• Washing: 16′ x 15′ washing booth with a grease interceptor pit
• Heating:
  • Large GUSPRO Burn Off Oven with inside working dimensions of 12’W x 12’L x 12’H; this equipment includes:
    • Two process burners and one oxidizer burner, each rated at 1,000,000 BTU
    • Three Type K thermocouples for precise temperature control
    • DAQPro digital data logger for comprehensive QA recordings of the burn-out cycle
  • Large RAPID Bake Oven with inside working dimensions of 20’L x 12’W x 12’H and a digital chart recorder
• Varnishing: A 8’x6’x8′ varnish immersion tank with Dolphon CC1105 solventless polyester resin
• Painting: 12’x12′ spray painting booth

The Winding & Coil Manufacturing Workshop area is where the rewinding of stators, rotors, and armatures takes place. The entire area is climate controlled to ensure all coil making and rewind work is performed in the most appropriate conditions. The area features higher air pressure to aid in Foreign Material Exclusion (FME). These measures are crucial in reducing or minimizing small airborne particulates and preventing the entry of humidity and moisture into sensitive motor and generator components.

For our winding and coil manufacturing operations, we use:

• A Bartech GTR 3500 formed coil taping robot
• A Bartech horizontal hydraulic press for coil strand consolidation
• Two James Model SG 600-C formed coil spreaders
• A Steelworks hydraulic coil hot double press
• Peerless automatic wire strand cutter
• Peerless insulation stripper
• P + R coil former and looper
• TS Manufacturing large coil looper with automatic turn taping head

Various processes take place in the Main Workshop area. This is where motors and generators undergo inspection, testing, and reassembly.

Our main workshop houses the following equipment:

• Balancing Equipment: Schenck dynamic balancing stand with CAB690/H60B interface (rated for 44,000 pounds)
• Lifting: A 45-Ton bridge crane, including 25 Ton and 7 Ton auxiliary hooks
• Motor Testing Equipment:
  • Our units include:
    • Hipotronics Model MTA 13.8-2000 AC motor test stand (rated for 600V at 1200A to 13.8kV at 84A)
    • Hipotronics MTD.5 – 250 DC motor test stand (rated for 0-500Vdc at 500A)
• Lathe:
  • Our lathe equipment includes:
    • Peerless heavy duty armature banding lathe with a 50″ swing (rated for 10,000 pounds)
    • Rotor pole assembly lathe with a 130″ swing (rated for 15 tons)
• A hydraulic press that delivers 100 tons
• Testing equipment: We use skid-mounted turbo oil lubrication pumps for test running motors that have pressure-fed bearings.

Our Loading and Unloading Bay features a full tractor-trailer drive-in, enabling vehicles to completely pull into the area to drop off loads. The bay features a 50-ton bridge crane, a 12’x12’x12’ computer controlled burn out oven, and a wide load service door that leads straight to the High Bay Workshop area. To accommodate loads that exceed the crane capacity, this area is also equipped with specialized mobile rigging.